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OpEx Lessons from a Sinking Airport

Sistema - 3 minutes read • July 11, 2024

In the world of business, the terms "Business Process Management" and "Operational Excellence" are often discussed but not always fully understood. 

These concepts are integral to the smooth operation of any business, especially those dealing with high volumes of transactions and customer interactions. A prime real-world example of these principles in action is Japan’s Kansai Airport. This airport, located on a slowly sinking artificial island in Osaka Bay, has managed to achieve remarkable efficiency and reliability in its operations. Since its opening in September 1994, Kansai Airport has handled millions of bags per year without losing a single piece of luggage. 


Business Process Management involves a systematic approach to making an organization's workflow more effective, efficient, and adaptable. Kansai Airport’s baggage handling system is a textbook example of BPM. The airport has multiple layers of checks in place to ensure that every piece of luggage is accounted for and reaches its destination on time.


Key BPM strategies at Kansai Airport include:

  1. Detailed Tracking and Reporting: Airlines are required to provide detailed information on where each bag is stowed in an aircraft. This meticulous tracking allows the airport to maintain a real-time count of all bags, ensuring none are misplaced.
  2. Real-Time Notification Systems: If there’s a discrepancy in the number of bags offloaded from an airplane, planeside personnel are immediately notified to search for the missing bag. This quick response system is crucial for maintaining the airport’s flawless baggage handling record.
  3. Kaizen Approach: Kansai Airport implements a Kaizen approach, a Japanese philosophy of continuous improvement. Suggestions from frontline workers are regularly incorporated into the process, ensuring that the system evolves and adapts to new challenges.


Operational Excellence is about ensuring the consistent and reliable execution of business strategy, with an emphasis on delivering value to customers. Kansai Airport’s operational excellence is evident in its ability to handle millions of bags efficiently.


Several factors contribute to Kansai Airport’s operational excellence:

  1. Speed and Efficiency: The airport prides itself on getting every piece of luggage from the plane to the baggage claim in under 15 minutes. This speed not only enhances customer satisfaction but also reduces the chances of luggage mishandling.
  2. Reliability: Despite the high volume of passengers, the airport has maintained a perfect record of never losing a single piece of luggage. This reliability is a testament to the robustness of its operational processes.
  3. Collaboration and Communication: As Tsuyoshi Habuta, who supervises baggage operations at Cathay Kansai Terminal Services, said, “It’s important for multiple staff members to share information to prevent mistakes arising from erroneous assumptions.” Effective communication and collaboration among staff are crucial for operational excellence.
  4. Adaptability: As the airport anticipates an increase in passengers from 13.99 million in 2023 to 37 million in 2025, its ability to scale operations while maintaining its high standards will be a true test of its operational excellence.



The success of Kansai Airport’s baggage handling system is a powerful example of how effective business process management and operational excellence can transform complex operations. By adopting these principles, businesses in various industries can improve their efficiency, reliability, and customer satisfaction. As Kansai Airport continues to grow and evolve, its commitment to these practices will undoubtedly play a crucial role in maintaining its exemplary track record.

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